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Knife Tutorial (Sharps 1 Certification)
Knife Tutorial (Sharps 1 Certification)
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Knife Tutorial (Sharps 1 Certification)

Project

Status
Complete
Date Created
Author
U
Untitled
Tools & Skills
Sharps
[CoF] Careers of the Future
Construction
Launch Lab Connection
Competency
  • Overview
  • Safety
  • What you need
  • Tutorial
  • 18mm Olfa knife
  • Cutting a 3” chipboard square
  • Snapping an 18mm blade
  • Replacing an 18mm blade
  • 45mm Olfa rotary knife
  • Cutting a 3” fabric square
  • Replacing a 45mm rotary blade

Overview

This tutorial will go over everything needed to become Sharps level 1 certified.

You will cut the following pieces:

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A 3” square of 1/16” chip board with an 18mm Olfa knife.

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A 3” square of fabric with a 45mm Olfa Rotary knife.

You will also learn how to replace dull blades on both types of knives:

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18mm Olfa knife.

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45mm Olfa Rotary knife.

Safety

This documentation is not a substitute for proper training and sign-off. If you don't know how to do something, don't guess! Ask someone who is trained and cleared for use on the tool for help.

A sharp knife is safer than a dull knife.

  • A sharp knife needs less force cut.
  • Less force means more controlled cutting.
  • When you determine a blade needs to be replaced, use a sharps container for the dull blades.

Cut from top to bottom, NEVER from side to side.

Put more force on the straight edge than the knife.

  • It is important to secure the straight edge to your cutting surface.
  • You should NOT need lots of force on the knife. Let the knife do the work! See above.

Use the right kind of straight edge.

  • If cutting with a utility blade.
    • Use a metal straight edge, DO NOT USE A PLASTIC RULER!!! The knife will jump the edge and potentially cut your fingers.
    • Use a non-slip Straight edge. There should be rubber or cork on the bottom. If it doesn't, DON’T CUT WITH IT! It is unsafe and could ruin your cut.
  • If cutting with a rotary knife.
    • Use a metal straight edge with a non-slip backing like rubber or cork.
    • A thick plastic ruler specifically designed for fabric is fine. Flimsy plastic rulers are still unsafe.

Cutting in a single pass vs. multiple passes:

  • Depends on the toughness and thickness of the material.
  • For paper, one pass is fine.
  • For 1/16” chip, three to four passes. This is another reason you want to secure the straight edge down!

Cut on a sturdy work surface with a cutting mat.

18mm blade safety

  • When exposing the blade, only show one to two score lengths.
  • Do not bend the blade. You may trigger an unwanted blade snap.
  • When you are done cutting, retract the knife. Make it drop safe. Always store it retracted.

Wear cut resistant gloves.

  • TPZ stocks gloves with an ANSI cut resistance rating of A5.
  • WARNING: Theses will not protect against puncture hazards.

What you need

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1/16” Chipboard

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Fabric

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18mm Olfa Knife (Amazon)

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18mm Blades (Amazon)

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45mm Rotary Knife (Amazon)

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45mm Rotary Blades (Amazon)

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12" Straight Edge (Amazon)

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Cutting Mat (Amazon)

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Sharps Container for 18mm and Compass Blades (Amazon)

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Sharps Container for 45mm Rotary Blades (Amazon)

Cut Resistant Gloves (Grainger)

Tutorial

18mm Olfa knife

‣

Cutting a 3” chipboard square

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This is what your final product will look like.

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Use a cutting mat. Make sure your work area is clear.

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Get a pair of cut-resistant gloves on.

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Get a piece of 1/16” chipboard.

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Take out your 18mm Olfa.

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Loosen the ratchet a few turns.

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The blade should now be free to slide forward. Expose 1-2 notches of the blade. If the tip of the blade looks dull see the tutorial on blade snapping.

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Once the blade is exposed, tighten the ratchet so the blade no longer slides.

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There are two ways to measure and cut a piece of material like this. For the first cut, you’ll use the tick method. Line up your straight edge’s “0” to the lower corner of the material.

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Cut a tick mark at 3” on the chipboard.

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Cut another tick mark 3” on top of the chipboard.

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Insert the knife into the lower tick mark you made.

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Slide the straight edge up to the side of the knife. Alight the top of the straight edge by eye.

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Starting from top to bottom, carefully score the chip board. DO NOT cut through in one pass. This should take 3 or 4 passes to cut through assuming your knife is sharp. Place the off cut to the side.

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For the second cut, you’ll use the grid method. Take your material and align it to the cutting mat. This is also a good way of checking if your material is square. The Alvin cutting mat shown shows a 1/2” grid. Use this to measure 3”.

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Line up your straight edge. For extra accuracy, make sure the straight edge is aligned to the grid past your material.

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⚠️
DO NOT CUT FROM SIDE TO SIDE RELATIVE TO YOUR BODY. THIS PHOTO IS SHOWN FROM THE SIDE FOR VISIBILITY. MY BODY IS TO THE RIGHT OF THIS PHOTO. CUTTING HORIZONTALLY IS DANGEROUS AND INACCURATE.

Starting from top to bottom, carefully score the chip board. DO NOT cut through in one pass. This should take 3 or 4 passes to cut through assuming your knife is sharp.

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Place the off cut to the side.

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You’re done. Retract the blade of the knife before storing it.

‣

Snapping an 18mm blade

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When you determine a blade needs to be replaced, use a sharps container for the dull blades.

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Take a look at the top of the container.

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Push the button to open the slot.

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Secure the blade to show one blade score. The top of the score should be close to the metal on the Olfa handle.

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Insert the blade into the container.

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Hold the container firmly. Pull the knife toward you. The blade should break on the score line and the dull blade will drop into the container.

When the container is full, bring it down to the Steam Team and they will empty it into the large sharps container.

‣

Replacing an 18mm blade

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Once the final blade is dull. you will need to replace it.

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loosen the ratchet.

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keep loosening until the ratchet can clear the handle and remove it.

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Move the blade from the ratchet.

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Dispose of the dull blade.

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Get the case of fresh 18mm blades.

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Carefully open the case. Caution: Lot’s of blades in here!

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Remove one of the blades.

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Mount the new blade to the ratchet.

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Slide the new blade into the handle.

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Tighten the ratchet.

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Make sure the blade is not exposed. You’re done.

45mm Olfa rotary knife

‣

Cutting a 3” fabric square

image

This is what your final product will look like.

image

Use a cutting mat. Make sure your work area is clear.

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Get a pair of cut-resistant gloves on.

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Get a piece of fabric.

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There are two ways to measure and cut a piece of material like this. For the first cut, you’ll use the tick method. Line up your straight edge’s “0” to the lower corner of the material. mark a tick mark at 3” on the fabric.

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Mark another tick mark 3” on top of the chipboard.

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Line your straight edge up to the tick marks.

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Get your rotary knife ready.

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Pull the safety button down to expose the blade.

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Starting from top to bottom, cut the fabric. Depending on the toughness of the material, you may be able to cut in 1 pass assuming your knife is sharp.

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Place the off cut to the side.

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For the second cut, you’ll use the grid method. Take your material and align it to the cutting mat. This is also a good way of checking if your material is square. The Alvin cutting mat shown shows a 1/2” grid. Use this to measure 3”.

image

Line up your straight edge. For extra accuracy, make sure the straight edge is aligned to the grid past your material.

image
⚠️
DO NOT CUT FROM SIDE TO SIDE RELATIVE TO YOUR BODY. THIS PHOTO IS SHOWN FROM THE SIDE FOR VISIBILITY. MY BODY IS TO THE RIGHT OF THIS PHOTO. CUTTING HORIZONTALLY IS DANGEROUS AND INACCURATE.

Starting from top to bottom, carefully score the chip board. DO NOT cut through in one pass. This should take 3 or 4 passes to cut through assuming your knife is sharp.

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Place the off cut to the side.

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You’re done. Push the safety button back up before storing it.

‣

Replacing a 45mm rotary blade

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Once the final blade is dull. you will need to replace it.

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Take a fresh blade out of the yellow container.

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Get the Rotary Knife ready and keep it close to the table.

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Pull the red switch down and the blade and its assembly will fall to the table.

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Swab the dull blade for the fresh one.

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Push the handle over the blade assembly.

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Click the red switch up.

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Check that the blade is in properly.

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Put the dull blade into the sharps tin and secure the lid. You’re done.